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Clonate just the heads!

One possible solution: you can get the set with the right helmet and clonate just the heads that you need with resin, to replace any head that you need, and wihtout sacrifice any toysoldier for that, parform the heads to be replaced.

Is not very difficult and doesn't take much time, take a look here:

http://www.soldatinionline.it/leggiarticolo.asp?id=172

It's a tutorial in italian only but with clear step to step illustrations, it have a special section about the cloning of heads, that's the easyest, it's just to create a cap of soft silicon over the head and torso of a miniature, wait it to dry to take it off, and fill it with epoxidic resin the slilicon cap as a mould.